Showing posts with label Boat building. Show all posts
Showing posts with label Boat building. Show all posts

Thursday, June 19, 2008

Progress on the Dory



We made some great progress with the boat today. Besides doing a dry fit up of the outboard motor mount on the transom and thereby determining we need the long shaft 4 hp Yamaha, we also taped all of the exterior joints with a 12 oz. special bi-axial fiberglass cloth. Miky, one of the boy scouts, helped me tape them. You cannot see the joints because the glass becomes very clear once the epoxy resin wets it out. We are using an epoxy from a company called MAS as it is reputed to have the best barrier properties against water permeation. We will mix up some epoxy body putty tomorrow and 'fair' all of the joints we taped. Then on Weds we will cover the entire exterior hull with a synthetic glass material called Dynel. It is also woven and tougher against abrasion than fiberglass.

The outboard motor mount is stainless and raises and lowers, spring loaded. I think we can get 12-14 inches of water above the cavitation plate on the motor and that is good. We will have plenty of power to get off the lake if a storm comes up. I think a bit of a deck area, or thwart up front, would be good too if waves are high and we are pushing through them, so the water just doesn't come spilling over the bow into the boat. It means some protected storage underneath and built in flotation as well.

The plans for the 22' arrived today and it is a much bigger endeavor but very doable. We will start that after hunting season in the fall/winter. It is the Surf Scoter 22'. You can see it on an earlier post. I will be making the pilot house about 3 or 4' longer to accommodate more interior room for a sit down head and a better galley. Extending the roof back a bit so you can duck out of the rain or sun in the cockpit will be helpful.

Saturday, June 07, 2008

The Dory



We have finished the exterior sanding and fairing of the hull and are working on the skeg. The next step will be to tape the seams and glass the entire hull before we install the skeg. Keep in mind this is in lieu putting fiberglass on a cardboard box for a bird house to fulfill one of the requirements of the composite materials merit badge.

Still have not decided on colors or the name yet. We are learning how to do the stitch and glue process of boat construction in preparation for the 22' Pilot House Surf Scoter.

Thursday, May 22, 2008

A View Forward off the Port Beam


We are making significant progress on the wood and composite Dory. It is now wired together and the next step is to epoxy the interior and then we can pull the wire stitches out. The boys are enjoying it and becoming better acquainted with materials and a few hand tools.

Monday, May 19, 2008

Stitch and Glue Boat Manufacturing



This is it, the boat the Boy Scouts and I are building in the garage. Overall it is 15'-4" long and has a beam of over 4'. The plywood is made in France and is marine mahogany. We have not spent much time working on it. This week maybe the sides will go on and we can start the epoxy and glassing. We are building it from plans and a set of instructions from the Devlin Boat Works in Olympia WA.

When we are through the boys will have received their Composite Materials Merit Badge.

Still trying to decide what to name it.

Sunday, September 23, 2007

No Republicans allowed!


This is an accurate rendering of the Noyo King. It is a 25’ design by marine architect and boat builder Sam Devlin. I bought the plans more than a year ago and almost gave up the idea of building one but recently my brother moved back to Utah and now lives next door. He is willing to help me construct it. I have about 6 months before I can start laying it out in my garage though. It is constructed largely of marine plywood and hardwoods covered with epoxy and glass fiber. Six months will give me enough time to complete all of the household carpentry projects ordered by the Home Secretary.

I think I can recruit a few more shipwrights to assist and the construction should not take us more than a year. The first cruises will be in Utah. I would like to go to Lake Powell and drive it up to the mouth of Dark Canyon for some camping and hiking. Following successful shake down cruises in Utah we will trailer it to Northern CA where it will be dipped in Salt water at Noyo Harbor. For any landlubbers Noyo Harbor is in Ft. Bragg CA on the Mendocino Coast. That means it is about three and a half hours driving time by car from San Francisco.

Persons with experience in boatbuilding, navigation, piloting, fishing and cooking may apply immediately.